Epoxy Mortar Overlayment Systems
Rebuild worn and damaged slabs into a thick, high-strength floor that takes a beating.
Request a QuoteEpoxy Mortar Overlayment Systems — epoxy mortar overlays built for how your building actually works.
Epoxy mortar overlays combine epoxy resin with graded aggregate into a trowel-applied system that can be built up to significant thickness. That makes it the right answer for concrete that is too worn, pitted, or uneven for a thin coating — it rebuilds the surface profile while adding serious impact and abrasion resistance.
These systems are common in heavy manufacturing, loading docks, ramps, and any area where dropped tooling, hard-wheeled traffic, and point loading destroy ordinary floors. A sealer or topcoat finishes the surface for chemical resistance and cleanability.
Why Epoxy Mortar Overlay?
Rebuilds Damaged Concrete
Fills, levels, and resurfaces worn or spalled slabs — no full slab replacement required.
High-Build Impact Strength
Trowel-applied thickness absorbs dropped tooling and point loads that crack thin coatings.
Abrasion Resistant
Graded aggregate stands up to hard-wheeled traffic on docks, ramps, and production floors.
Sealed & Cleanable
A topcoat locks in chemical resistance and an easy-clean surface.
Ideal For
Epoxy mortar overlay resurfacing an industrial floor
Grey coated warehouse floor with overhead dock doors and red steelwork
Floor grinder preparing a concrete slab before an overlay
Concrete floor with fresh rectangular mortar repair patches
Why Ontario’s Top Brands Choose Us
300+
Projects Completed
$30M+
In Facilities Painted
98%
Repeat Clients
1000+
Environments Transformed
Epoxy Mortar Overlay — Frequently Asked Questions
When should I choose an epoxy mortar overlay instead of a coating?
When the slab is too worn, pitted, or uneven for a thin coating, or when the area sees heavy impact and point loading. The trowel-applied thickness rebuilds the surface and adds strength a coating cannot.
Can it fix a badly damaged industrial floor without replacing the slab?
In most cases, yes. We repair, level, and resurface with epoxy mortar to restore a serviceable, high-strength floor — far less disruptive and costly than tearing out and repouring concrete.
How thick is an epoxy mortar system?
It is a high-build system, typically installed from roughly 3 mm up to over 6 mm depending on the condition of the slab and the service demands. We specify the thickness after assessing the floor.
Need epoxy mortar overlays priced?
Send us the space, the square footage, and how it's used. We'll recommend the right system and get you a clear, no-obligation quote.
Request a Quote